MAAG Group, part of Dover, announced that several key customers in Germany and China are using the MAAG Group’s extrex6 pressure booster melt pump to produce bonded nonwoven fabrics for face masks that protect against COVID-19.

The low compression gearing of the new extrex6 pump is unique to the market and allows transfer, pressure-boosting and dosing applications at high pressure and with low shear stress. When producing nonwovens, this results in a 10% higher specific flow volume and 25% better wear resistance and sealing capability of the drive shaft seal relative to other pump solutions. The cooling surface of the seal is double that of conventional pump designs, while the temperature rise through the pump is 40% less. In addition, the pulsations at the melt pump discharge are minimized. Combined, this leads to 12% more energy saved than comparable melt pumps in the market.

“There is a big demand for high-quality filter material all over the world, and we are ramping up production to ensure the first MAAG pump units are shipped within eight weeks after receiving a customer inquiry. With this important contribution, we are supporting the care of hospital staff who are exposed to special dangers in the daily fight against COVID-19, with appropriate personal protective equipment,” says Ueli Thuerig, president of MAAG Group.

The installation of the extrex6 allows fabric specialists to meet high-quality demands while producing the material cost-effectively. In addition, the gear pump makes the processing of thermoplastic polymers more efficient. Other advantages of the extrex6 include its virtually maintenance-free design, reliability of the gear pump and high accuracy.

In addition to the pressure booster melt pump, the MAAG Groups extrex product portfolio offers high flexibility in terms of compounding and extrusion application, pump materials and accessories. All components are manufactured in-house.